81x Conveyor Double Pitch Sprocket

Product Item:HXST-8070

ModeI:81x Conveyor Double Pitch Sprocket

Material: C45, stainless steel, etc.

Surface treatment:Teeth hardened, Black oxide, Zinc plated, Electrophoresis etc

Package:Standard export case, individual package (neutral or colorbox) available.

Description

81X Conveyor Double Pitch Sprocket
The 81X conveyor double pitch sprocket is a specialized component used in heavy-duty conveyor systems. Here is a detailed overview of this sprocket type:

Design and Specifications:

Double Pitch: The 81X sprocket is designed for double pitch chains, which have teeth spaced twice as far apart as standard pitch chains. This design reduces the number of teeth engaging with the chain per revolution, which can reduce wear and increase longevity.
Tooth Profile: The teeth of 81X sprockets are precisely machined to match the profile of the 81X double pitch Conveyor Chain, ensuring smooth engagement and efficient power transmission.
Material:

Carbon Steel: Commonly made from high-quality carbon steel, these sprockets are durable and capable of withstanding the heavy loads and harsh operating conditions typical in conveyor applications. The material choice ensures strength and wear resistance.
Surface Treatments: Options for additional surface treatments like heat treatment, zinc plating, or black oxide coating can enhance resistance to corrosion and wear, further extending the sprocket's life.
Customization Options:

Bore Size and Keyways: Custom bore sizes and keyways can be specified to fit particular shaft diameters and provide a secure connection.
Number of Teeth: The number of teeth on the sprocket can be customized to achieve the desired speed and torque characteristics for specific applications.
Hub Configuration: Custom hub designs, including single hub, double hub, or split hub configurations, can be tailored to meet different mounting requirements.
Applications:

Conveyor Systems: The 81X sprocket is extensively used in heavy-duty conveyor systems, particularly in industries like forestry, agriculture, and manufacturing, where robust and reliable material handling is crucial.
Material Handling: Suitable for equipment that requires the movement of bulky or heavy items over long distances with minimal maintenance.
Benefits:

Reduced Wear and Tear: The double pitch design reduces the frequency of tooth engagement, spreading wear over more teeth and prolonging the life of both the chain and sprocket.
Efficient Power Transmission: Precision machining and proper tooth profile ensure smooth operation and efficient power transfer, reducing energy loss and improving overall system efficiency.
Customizable for Specific Needs: The ability to customize various aspects of the sprocket means it can be tailored to fit specific operational requirements, enhancing performance and reliability.
Maintenance and Inspection:

Regular Inspection: Regular inspection of the sprocket and chain for signs of wear, misalignment, or damage is essential to maintain optimal performance and prevent unexpected downtime.
Lubrication: Proper lubrication of the chain and sprocket is critical to minimize friction, reduce wear, and extend the lifespan of the components.
In summary, the 81X conveyor double pitch sprocket is a key component in heavy-duty conveyor systems, offering durability, efficiency, and customization to meet the demands of various industrial applications. Its robust design and material selection ensure reliable performance in challenging environments, making it a valuable part of any material handling system.